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Card-Based Control Systems for a Lean Work Design : The Fundamentals of Kanban,

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Item specifics

Condition
Good: A book that has been read, but is in good condition. Minimal damage to the book cover eg. ...
Publication Year
2016
Type
Textbook
Format
Trade Paperback
Subject Area
Manufacturing Engineering
Language
English
Publication Name
Card-Based Control Systems for a Lean Work Design : The Fundamentals of Kanban, ConWIP, POLCA, and COBACABANA
Author
Matthias Thurer, Charles Protzman, Mark Stevenson
Level
Beginner, Business
Subject
Design
ISBN
9781498746946
Item Height
1.8in
Item Length
10in
Publisher
Productivity Press
Item Width
7in
Item Weight
14.4 Oz
Number of Pages
193 Pages

About this product

Product Information

Many shops have simplified their production control by using card-based systems such as kanban and Constant Work-in-Process (ConWIP). Although these systems provide a simple and highly effective visual approach for controlling manufacturing and service operations, all too many shops struggle with failed implementations or achieve results that fall below expectations. These outcomes can be attributed to a poor fit between the actual control problem and the solution applied. This book takes a different approach to most other books on the subject--as it starts with an introduction to the control problem , instead of the control solution . Card-Based Control Systems for a Lean Work Design outlines how the problems encountered in typical manufacturing shops and service providers can be characterized, which allows for improved problem diagnosis. The first four chapters of the book lay the foundations for problem diagnosis. The next three chapters then discuss, in sequence, each of the three traditional card-based control systems: kanban , ConWIP, and Paired-cell Overlapping Loops of Cards with Authorization (POLCA). The book explains how each of these card-based control systems works and identifies the specific type of control problem to which each system applies. The next two chapters focus on Control of Balance by Card-Based Navigation (COBACABANA), a system developed for high-variety shops producing made-to-order, customized products. This is the first book to discuss this novel approach, which includes the use of cards to estimate due dates or delivery time allowances. The book closes with a framework that provides guidance on which system to apply. This framework contrasts the control problem with the control solution. The potential of combining card-based systems is also discussed to create a nested solution.

Product Identifiers

Publisher
Productivity Press
ISBN-10
1498746942
ISBN-13
9781498746946
eBay Product ID (ePID)
217007301

Product Key Features

Author
Matthias Thurer, Charles Protzman, Mark Stevenson
Publication Name
Card-Based Control Systems for a Lean Work Design : The Fundamentals of Kanban, ConWIP, POLCA, and COBACABANA
Format
Trade Paperback
Language
English
Publication Year
2016
Type
Textbook
Number of Pages
193 Pages

Dimensions

Item Length
10in
Item Height
1.8in
Item Width
7in
Item Weight
14.4 Oz

Additional Product Features

Lc Classification Number
Ts155.8.T485 2016
Reviews
I know that the depth of theoretical and practical experience among the authors by Matthias Thurer, Mark Stevenson, Charles Protzman over a broad range of industries gives them extraordinary insight into the practical implementation side of "getting Lean" - The sum of this extensive learning is reflected in this new book;Card-Based Control Systems for a Lean Work Design: The Fundamentals of Kanban, ConWIP, POLCA, and COBACABANA. The reader will find that theauthors share critical information to develop and implement a successful shop floor control system for their organization. Anyone reading this book, whether they are just getting started or have many Lean implementations under their belt, will discover a wealth of thought provoking new material. Victor Chance, Former VP Supply Chain Procurement & External Operations, Johnson and Johnson Medical Devices and Diagnostics Sector lt;/BLOCKQUOTE>, I know that the depth of theoretical and practical experience among the authors by Matthias Thurer, Mark Stevenson, Charles Protzman over a broad range of industries gives them extraordinary insight into the practical implementation side of "getting Lean" - The sum of this extensive learning is reflected in this new book;Card-Based Control Systems for a Lean Work Design: The Fundamentals of Kanban, ConWIP, POLCA, and COBACABANA. The reader will find that theauthors share critical information to develop and implement a successful shop floor control system for their organization. Anyone reading this book, whether they are just getting started or have many Lean implementations under their belt, will discover a wealth of thought provoking new material. Victor Chance, Former VP Supply Chain Procurement & External Operations, Johnson and Johnson  Medical Devices and Diagnostics Sector, I know that the depth of theoretical and practical experience among the authors by Matthias Thurer, Mark Stevenson, Charles Protzman over a broad range of industries gives them extraordinary insight into the practical implementation side of "getting Lean" - The sum of this extensive learning is reflected in this new book;Card-Based Control Systems for a Lean Work Design: The Fundamentals of Kanban, ConWIP, POLCA, and COBACABANA. The reader will find that theauthors share critical information to develop and implement a successful shop floor control system for their organization. Anyone reading this book, whether they are just getting started or have many Lean implementations under their belt, will discover a wealth of thought provoking new material. Victor Chance, Former VP Supply Chain Procurement & External Operations, Johnson and Johnson Medical Devices and Diagnostics Sector
Table of Content
Basic Concepts Highlights What Is a Production/Service System? What Is a Business Operation/Process? What Does a Card-Based Control System Actually Control? Why Use a Card-Based Control System Rather than the Latest Technology? Summary: What Card-Based Control Systems Do (And What They Do Not Do) 20 Highlights Revisited Basic Principles Underpinning a Card-Based Control System Highlights Input/Output Control Visualizing the Stability of the Shop Floor/Station: The Throughput Diagram Summary: Input/Output Control Underpinning Card-Based Control Highlights Revisited Simplified Scheduling through Pool Sequencing and a Shop Floor Dispatching Rule Highlights Some Rules for Priority Dispatching on the Shop Floor Visualizing On-Time Performance: The Order Progress Diagram Summary: Simplified Scheduling through Priority Dispatching Highlights Revisited How to Diagnose a Control Problem? Highlights Criterion 1: Make/Produce/Assemble/Build/Serve, etc. To-Stock or To-Order Criterion 2: The Customer Penetration (Inventory/Order Separation) Point Criterion 3: Routing Characteristics Criterion 4: Variability and Uncertainty in Resource Requirements Summary: Diagnosing the Control Problem Highlights Revisited The Inventory Control Problem: Kanban Systems Highlights Kanban for the Internal Supply Chain: The Six Rules of Kanban Systems Work-in-Process Kanban vs. Production Kanban Kanban for Shop Floor Control Applicability of Kanban Systems Summary: Kanban Systems Highlights Revisited The Low Variability Order Control Problem: ConWIP Highlights ConWIP: How Does It Work? The Applicability of ConWIP Summary: ConWIP Highlights Revisited Inventory Control Plus Material Requirements Planning for the Order Control Problem: POLCA Highlights Paired-Cell Overlapping Loops of Cards with Authorization (POLCA): How Does It Work? Applicability of POLCA Summary: POLCA Highlights Revisited How to Solve the High Variety Order Control Problem: COBACABANA Highlights Control of Balance by Card-Based Navigation (COBACABANA) COBACABANA: How Does It Work? Balancing Workloads: The Main Order Release Function of COBACABANA COBACABANA Recognizes the Difference between Direct and Indirect Work Simplifying the Need for Processing Time Estimations COBACABANA and High Processing Time Variability: Starvation Avoidance Premature Station Idleness and Order Release Summary: COBACABANA Highlights Revisited COBACABANA's Card-Based System for Delivery Time Estimation Highlights Card-Based Delivery Time Estimation: How Does It Work? COBACABANA as a Comprehensive System Using the Salesperson's Display for Output Control Summary: COBACABANA's Delivery Date Estimation Procedure Highlights Revisited Summary: Framework of Applicability Highlights Loop Structure and Its Implications for the Application of Card-Based Systems Card Properties and Their Implications for the Application of Card-Based Systems The Need for IT Support and Its Implications for the Application of Card-Based Systems Final Considerations: Nested Card-Based Control Systems Implementation Information References Appendix: Summary of Card-Based Systems Index
Copyright Date
2016
Target Audience
College Audience
Topic
Office Equipment & Supplies, Production & Operations Management, Quality Control, Workplace Culture
Lccn
2015-047911
Illustrated
Yes
Genre
Business & Economics

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lovecraftian.madness

lovecraftian.madness

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Registered as a private seller
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c***o (11)- Feedback left by buyer.
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Item was defective but seller promptly refunded the purchase.
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Just got the book, nice packaging and the book is in near new shape.